涂裝生產線常見問題及解決辦法
涂裝設備、工作環境、涂裝管理、涂裝工藝和材料直接關系到涂裝生產線的生產效率。在這個過程中,涂裝設備的工藝布局對涂裝流水線的使用有著重要的影響。這里我們將解釋涂層設備工藝布局中的典型錯誤。
The painting equipment, working environment, painting management, painting process, and materials are directly related to the production efficiency of the painting production line. In this process, the process layout of the painting equipment has a significant impact on the use of the painting assembly line. Here we will explain typical errors in the process layout of coating equipment.
1、輸送設計程序達不到有些設計沒有考慮涂裝設備的懸掛方式(不同的涂裝掛件應考慮不同的懸掛方式)、懸掛距離、上下坡度和水平轉彎距離的干擾、廢品率、涂裝設備利用率、產品的峰值生產能力等。也不考慮生產時間。這將導致生產不符合設計指南。
1. The conveying design program cannot achieve some designs that do not consider the suspension method of the painting equipment (different painting pendants should consider different suspension methods), suspension distance, interference from up and down slopes and horizontal turning distances, scrap rate, painting equipment utilization rate, peak production capacity of products, etc. Not considering production time either. This will result in production not meeting the design guidelines.
2、涂裝設備工藝時間有偏差為了降低成本,一些設計師經常通過減少加工時間來實現他們的目標。常見的有:
2. In order to reduce costs, some designers often achieve their goals by reducing processing time due to deviations in the process time of painting equipment. Common ones include:
1 .涂裝生產線前的過渡期不夠長,會導致液體串線;2.固化過程中沒有考慮具體的加熱時間,導致固化不良。3.油漆流平時間不足,導致漆膜流平不充分;4.固化后的冷卻時間不夠,導致涂裝過程中工件(或下部)過熱或固定不充分。
1 The transition period before the painting production line is not long enough, which can lead to liquid stringing; 2. The specific heating time was not considered during the curing process, resulting in poor curing. 3. Insufficient paint leveling time leads to insufficient leveling of the paint film; 4. Insufficient cooling time after curing can cause overheating or insufficient fixation of the workpiece (or lower part) during the coating process.
3、涂裝設備選擇不當由于不同產品的不同要求,設備選擇也不同,各種涂裝設備各有利弊。如果無法向用戶解釋設計,客戶會發現制造完成后涂層生產線不滿意。例如,粉末噴涂干燥隧道采用空氣幕隔熱,有清潔要求的工件不安裝凈化設備。這種錯誤是涂裝設備工藝布局中最常見的錯誤。
3. Improper selection of painting equipment is due to the different requirements of different products, and the selection of equipment is also different. Each painting equipment has its own advantages and disadvantages. If the design cannot be explained to the user, the customer will find that the coating production line is not satisfied after manufacturing is completed. For example, powder spray drying tunnels use air curtains for insulation, and workpieces with cleaning requirements do not have purification equipment installed. This type of error is the most common mistake in the layout of painting equipment processes.
4、未考慮涂裝設備節能問題
4. Not considering the energy-saving issue of painting equipment
目前,這種能源的價格變化相對較快。然而,如果在設計中不考慮這些問題,用戶的生產成本將會更高,一些用戶將不得不在短時間內重建和購買設備。這不是顧客想要的。涂裝設備工藝布局設計的質量對涂裝生產線的使用至關重要。如果涂裝設備的工藝布局不當,即使每一件設備都制造得很好,整個涂裝生產線也不容易使用。因此,在設計時,我們必須避免上述常見錯誤,從而造成不必要的損失!
At present, the price of this energy source changes relatively quickly. However, if these issues are not considered in the design, the production cost for users will be higher, and some users will have to rebuild and purchase equipment in a short period of time. This is not what the customer wants. The quality of process layout design for painting equipment is crucial for the use of painting production lines. If the process layout of the painting equipment is improper, even if each piece of equipment is manufactured well, the entire painting production line is not easy to use. Therefore, in design, we must avoid the common errors mentioned above, which can cause unnecessary losses!
本文由 工業涂裝流水線 友情奉獻.更多有關的知識請點擊 http://m.9qmv.com/ 真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.
This article is a friendly contribution from the industrial painting assembly line For more related knowledge, please click http://m.9qmv.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.涂裝設備、工作環境、涂裝管理、涂裝工藝和材料直接關系到涂裝生產線的生產效率。在這個過程中,涂裝設備的工藝布局對涂裝流水線的使用有著重要的影響。這里我們將解釋涂層設備工藝布局中的典型錯誤。
The painting equipment, working environment, painting management, painting process, and materials are directly related to the production efficiency of the painting production line. In this process, the process layout of the painting equipment has a significant impact on the use of the painting assembly line. Here we will explain typical errors in the process layout of coating equipment.
1、輸送設計程序達不到有些設計沒有考慮涂裝設備的懸掛方式(不同的涂裝掛件應考慮不同的懸掛方式)、懸掛距離、上下坡度和水平轉彎距離的干擾、廢品率、涂裝設備利用率、產品的峰值生產能力等。也不考慮生產時間。這將導致生產不符合設計指南。
1. The conveying design program cannot achieve some designs that do not consider the suspension method of the painting equipment (different painting pendants should consider different suspension methods), suspension distance, interference from up and down slopes and horizontal turning distances, scrap rate, painting equipment utilization rate, peak production capacity of products, etc. Not considering production time either. This will result in production not meeting the design guidelines.
2、涂裝設備工藝時間有偏差為了降低成本,一些設計師經常通過減少加工時間來實現他們的目標。常見的有:
2. In order to reduce costs, some designers often achieve their goals by reducing processing time due to deviations in the process time of painting equipment. Common ones include:
1 .涂裝生產線前的過渡期不夠長,會導致液體串線;2.固化過程中沒有考慮具體的加熱時間,導致固化不良。3.油漆流平時間不足,導致漆膜流平不充分;4.固化后的冷卻時間不夠,導致涂裝過程中工件(或下部)過熱或固定不充分。
1 The transition period before the painting production line is not long enough, which can lead to liquid stringing; 2. The specific heating time was not considered during the curing process, resulting in poor curing. 3. Insufficient paint leveling time leads to insufficient leveling of the paint film; 4. Insufficient cooling time after curing can cause overheating or insufficient fixation of the workpiece (or lower part) during the coating process.
3、涂裝設備選擇不當由于不同產品的不同要求,設備選擇也不同,各種涂裝設備各有利弊。如果無法向用戶解釋設計,客戶會發現制造完成后涂層生產線不滿意。例如,粉末噴涂干燥隧道采用空氣幕隔熱,有清潔要求的工件不安裝凈化設備。這種錯誤是涂裝設備工藝布局中最常見的錯誤。
3. Improper selection of painting equipment is due to the different requirements of different products, and the selection of equipment is also different. Each painting equipment has its own advantages and disadvantages. If the design cannot be explained to the user, the customer will find that the coating production line is not satisfied after manufacturing is completed. For example, powder spray drying tunnels use air curtains for insulation, and workpieces with cleaning requirements do not have purification equipment installed. This type of error is the most common mistake in the layout of painting equipment processes.
4、未考慮涂裝設備節能問題
4. Not considering the energy-saving issue of painting equipment
目前,這種能源的價格變化相對較快。然而,如果在設計中不考慮這些問題,用戶的生產成本將會更高,一些用戶將不得不在短時間內重建和購買設備。這不是顧客想要的。涂裝設備工藝布局設計的質量對涂裝生產線的使用至關重要。如果涂裝設備的工藝布局不當,即使每一件設備都制造得很好,整個涂裝生產線也不容易使用。因此,在設計時,我們必須避免上述常見錯誤,從而造成不必要的損失!
At present, the price of this energy source changes relatively quickly. However, if these issues are not considered in the design, the production cost for users will be higher, and some users will have to rebuild and purchase equipment in a short period of time. This is not what the customer wants. The quality of process layout design for painting equipment is crucial for the use of painting production lines. If the process layout of the painting equipment is improper, even if each piece of equipment is manufactured well, the entire painting production line is not easy to use. Therefore, in design, we must avoid the common errors mentioned above, which can cause unnecessary losses!
本文由 工業涂裝流水線 友情奉獻.更多有關的知識請點擊 http://m.9qmv.com/ 真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.
This article is a friendly contribution from the industrial painting assembly line For more related knowledge, please click http://m.9qmv.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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