自動式拋丸機(jī)快速高效去除金屬件表面的污染物
拋丸機(jī)的功能原理是將多枚鋼砂鋼丸高速拋落,沖擊在材料物體表面的一種處理技術(shù)。相比其他表面處理技術(shù)來說,它更快速、更有效,還可以去除表面的污染物,并提供一個增加涂層的附著力表面輪廓,達(dá)到強(qiáng)化工件的目的。
The functional principle of a shot blasting machine is a processing technique that involves high-speed throwing of multiple steel sand and steel balls onto the surface of a material object. Compared to other surface treatment techniques, it is faster, more effective, can remove surface contaminants, and provides a surface profile that increases the adhesion of the coating, achieving the goal of strengthening the workpiece.
現(xiàn)在的企業(yè)越來越重視產(chǎn)品質(zhì)量和工藝,對機(jī)械工件表面進(jìn)行拋丸除銹后,可以達(dá)到優(yōu)秀的表面質(zhì)量,噴漆后表面整潔、美觀。
Nowadays, enterprises are paying more and more attention to product quality and craftsmanship. After shot blasting and rust removal on the surface of mechanical workpieces, excellent surface quality can be achieved, and the surface is clean and beautiful after painting.
履帶式拋丸機(jī)
Crawler type shot blasting machine
產(chǎn)品用途:用于各種中、小型鑄件、鍛件及熱處理的表面清理、除銹以及強(qiáng)化
Product Usage: Used for surface cleaning, rust removal, and strengthening of various small and medium-sized castings, forgings, and heat treatments
產(chǎn)品特點(diǎn):★用于不同的生產(chǎn)規(guī)模,可單機(jī)也可多臺聯(lián)用;★對難以清理的工件能取得滿意的效果★可實(shí)現(xiàn)自動上下件
Product features: ★ Suitable for different production scales, can be used alone or in combination with multiple units; ★ Can achieve satisfactory results for difficult to clean workpieces ★ Can realize automatic loading and unloading of workpieces
鋼履帶式拋丸機(jī)
Steel track shot blasting machine
產(chǎn)品用途:主要用戶是機(jī)床廠、汽車廠、紡織機(jī)械廠、熱處理車間、鑄鋼車間和沖壓車間。可有效清除鑄、鍛件、沖壓件等易翻滾跌落的工件和不易撞碎的非脆性零件及型芯不深的鑄件表面上的粘砂、銹層與氧化皮、毛刺。產(chǎn)品特點(diǎn):★高效、均勻的清理效果;★可處理熱件;★自動化上下件,柔性高,結(jié)構(gòu)緊湊,維護(hù)簡單。
Product usage: The main users are machine tool factories, automobile factories, textile machinery factories, heat treatment workshops, steel casting workshops, and stamping workshops. It can effectively remove sand, rust layers, oxide scales, and burrs on the surfaces of workpieces that are prone to rolling and falling, non brittle parts that are not easily crushed, and castings with shallow cores, such as castings, forgings, and stamped parts. Product features: ★ Efficient and uniform cleaning effect; ★ Can handle hot parts; ★ Automated loading and unloading, high flexibility, compact structure, and easy maintenance.
QGT系列傾斜滾筒拋丸機(jī)
QGT series inclined drum shot blasting machine
產(chǎn)品用途:用于各種中、小型鑄件、鍛件、沖壓件及熱處理件的表面清理、除銹以及強(qiáng)化。對于薄件細(xì)小特殊件更友善,這是常規(guī)履帶拋丸機(jī)所不及的。產(chǎn)品特點(diǎn):采用獨(dú)特的滾筒搖動構(gòu)造,在拋丸投射中,滾筒不僅轉(zhuǎn)動還能上下?lián)u動,因此筒內(nèi)工件無一遺漏地被攪拌,鋼丸均勻的投射,達(dá)到均勻處理效果。★高效、均勻的清理效果★薄件細(xì)小特殊件也可處理★簡便、準(zhǔn)確地投入、排出★維護(hù)保養(yǎng)簡單
Product use: Used for surface cleaning, rust removal, and strengthening of various small and medium-sized castings, forgings, stamped parts, and heat-treated parts. For thin and small special parts, it is more friendly than conventional track shot blasting machines. Product features: Adopting a unique drum shaking structure, in shot blasting projection, the drum not only rotates but also shakes up and down, so that the workpieces inside the drum are stirred without omission, and the steel shot is evenly projected, achieving a uniform processing effect. ★ Efficient and uniform cleaning effect ★ Thin and small special parts can also be processed ★ Simple and accurate input and discharge ★ Simple maintenance and upkeep
QBK系列剝殼拋丸機(jī)
QBK series shell stripping shot blasting machine
產(chǎn)品用途:鑄造件的剝殼、清砂、除銹、去氧化皮和表面強(qiáng)化處理,也適用于怕碰撞的零件產(chǎn)品特點(diǎn):★告別人工振殼,自動剝?nèi)ヨT造件模殼;★適用于無地坑,高效、均勻的清理效果;★回轉(zhuǎn)清理,怕碰撞的工件;★高性能自動分類丸砂分離系統(tǒng);★超常壽命的耐磨護(hù)板。
Product Usage: Shell stripping, sand cleaning, rust removal, oxide skin removal, and surface strengthening treatment for castings, also suitable for parts that are afraid of collision. Product Features: ★ Say goodbye to manual shell shaking, automatically peel off the mold shell of castings; ★ Suitable for no pit, efficient and uniform cleaning effect; ★ Rotary cleaning, workpieces that are afraid of collision; ★ High performance automatic classification pellet sand separation system; ★ Wear resistant protective plate with extraordinary lifespan.
Q37系列吊鉤式拋丸機(jī)
Q37 series hook type shot blasting machine
產(chǎn)品用途:適用于多品種、中小批量工件的清理。隨著吊鉤載重量的加大,用來取代臺車式清理機(jī)清理大件的做法也日益增多。
Product Usage: Suitable for cleaning multiple varieties and small to medium batches of workpieces. As the load capacity of the hook increases, the practice of replacing the trolley type cleaning machine to clean large items is also increasing.
產(chǎn)品特點(diǎn):★無地坑;★回轉(zhuǎn)清理,怕了磕碰的工件★生產(chǎn)效率高
Product features: ★ No pit; ★ Rotary cleaning, afraid of bumped workpieces ★ High production efficiency
Q38 Q48系列懸鏈?zhǔn)綊佂铏C(jī)
Q38 Q48 series suspension chain shot blasting machine
產(chǎn)品用途:主要用于批量生產(chǎn)的中小型鑄件,鍛件等的拋丸清理及強(qiáng)化。產(chǎn)品特點(diǎn):★具有工件靜態(tài)裝卸、自動快速輸送、可實(shí)現(xiàn)工件連續(xù)通過拋丸清理(Q38系列)與多工位定點(diǎn)工件旋轉(zhuǎn)拋丸清理(Q48系列)★具有生產(chǎn)效率高、費(fèi)用低等優(yōu)點(diǎn);★結(jié)構(gòu)緊湊,易于操作;★產(chǎn)品型號廣,可適用于不同的生產(chǎn)效率要求和工件尺寸;★模塊化設(shè)計可整合到已有的生產(chǎn)線上,實(shí)現(xiàn)機(jī)械自動化生產(chǎn)。
Product Usage: Mainly used for shot blasting cleaning and strengthening of small and medium-sized castings, forgings, etc. in mass production. Product features: ★ It has static loading and unloading of workpieces, automatic and fast conveying, and can achieve continuous shot blasting cleaning of workpieces (Q38 series) and multi station fixed-point workpiece rotation shot blasting cleaning (Q48 series) ★ It has the advantages of high production efficiency and low cost; ★ Compact structure, easy to operate; ★ Wide range of product models, suitable for different production efficiency requirements and workpiece sizes; Modular design can be integrated into existing production lines to achieve mechanical automation production.
QT37系列工程機(jī)械專用拋丸機(jī)
QT37 series specialized shot blasting machine for construction machinery
產(chǎn)品用途:主要用于機(jī)械制造(包括輕工機(jī)械、建筑機(jī)械、工程機(jī)械、礦山機(jī)械等)壓力容器、汽車船舶、建筑、化工、電機(jī)、機(jī)床等行業(yè)的大中型工件的表面清理。產(chǎn)品特點(diǎn):★適合清理型鋼、鋼結(jié)構(gòu)、工程機(jī)械等大型焊接結(jié)構(gòu)件;★采用軌道吊鉤懸掛工件的工件運(yùn)輸方式;★生產(chǎn)效率高。
Product Usage: Mainly used for surface cleaning of large and medium-sized workpieces in industries such as pressure vessels, automobiles and ships, construction, chemical, electric motors, and machine tools in mechanical manufacturing (including light industry machinery, construction machinery, engineering machinery, mining machinery, etc.). Product features: ★ Suitable for cleaning large welded structural components such as steel sections, steel structures, and construction machinery; ★ Workpiece transportation method using track hooks to suspend workpieces; ★ High production efficiency.
鋼板型材拋丸機(jī)
Steel plate profile shot blasting machine
產(chǎn)品用途:適用于船舶、汽車、機(jī)車車輛、橋梁、機(jī)械等行業(yè)的鋼板、型材及結(jié)構(gòu)件的表面除銹、涂漆工藝。產(chǎn)品特點(diǎn):★第四代懸臂離心高效拋丸器;★拋射帶采用計算機(jī)輔助設(shè)計,上、下彈丸動能分布均勻;★采用光電檢測,具有測寬、測高、測位移編程自動控制的功能。
Product application: Suitable for surface rust removal and painting processes of steel plates, profiles, and structural components in industries such as ships, automobiles, locomotives, bridges, and machinery. Product features: ★ Fourth generation cantilever centrifugal high-efficiency shot blasting machine; The projectile belt adopts computer-aided design, and the kinetic energy distribution of the upper and lower projectiles is uniform; ★ Adopting photoelectric detection, it has the functions of width measurement, height measurement, displacement measurement, programming and automatic control.
型鋼專用拋丸機(jī)
Special shot blasting machine for steel sections
產(chǎn)品用途:主要適用于船舶、汽車、機(jī)車車輛、橋梁、機(jī)械等行業(yè),用于大型工字型鋼、H型鋼等尺寸較高的鋼結(jié)構(gòu)件消除應(yīng)力及表面除銹清理。產(chǎn)品特點(diǎn):★此設(shè)備用于清理強(qiáng)化金屬表面,可以對不同種類鋼材除去氧化皮及鐵銹;★此設(shè)備應(yīng)用廣泛,自動化程度高,工件自進(jìn)自出,符合流水線生產(chǎn)要求。
Product application: Mainly suitable for industries such as ships, automobiles, locomotives, bridges, machinery, etc., used for stress relief and surface rust removal cleaning of large-sized steel structural components such as I-beams and H-beams. Product features: ★ This equipment is used for cleaning and strengthening metal surfaces, and can remove oxide scales and rust from different types of steel; This device has a wide range of applications and a high degree of automation, with workpieces coming in and out automatically, meeting the requirements of assembly line production.
積放懸鏈?zhǔn)綊佂铏C(jī)
Stacking suspension chain shot blasting machine
產(chǎn)品用途:主要用于少品種、大批量生產(chǎn)和多品種、中小批量生產(chǎn)場合中中小件的拋丸落砂和表面清理,適應(yīng)性強(qiáng),應(yīng)用較廣泛。產(chǎn)品特點(diǎn):★既可以連續(xù)方式運(yùn)行,也可以成批或間歇運(yùn)行,組織生產(chǎn)靈活,生產(chǎn)率高;★鑄件以低速通過拋丸區(qū),或在拋丸區(qū)多工位定點(diǎn)旋轉(zhuǎn),清理效果好;★可以靜態(tài)裝卸料,操作方便。
Product Usage: Mainly used for shot blasting, sanding, and surface cleaning of small and medium-sized parts in situations of limited variety, large-scale production, and multi variety, medium and small batch production. It has strong adaptability and is widely used. Product features: ★ It can operate continuously, in batches or intermittently, with flexible production organization and high productivity; ★ The casting passes through the shot blasting area at low speed or rotates at multiple stations in the shot blasting area, resulting in good cleaning effect; ★ Can load and unload materials statically, easy to operate.
網(wǎng)帶式拋丸機(jī)
Mesh belt shot blasting machine
產(chǎn)品用途:網(wǎng)帶式拋丸機(jī)主要應(yīng)用于汽車、航天、鐵路與機(jī)械制造業(yè),尤其適用于薄壁的鑄鐵或鋁合金鑄件等小型零件的表面拋丸清理,亦可用于機(jī)械零件拋丸強(qiáng)化。產(chǎn)品特點(diǎn):★采用網(wǎng)帶結(jié)構(gòu)★設(shè)有工件蠕動機(jī)構(gòu),減少甚至消除網(wǎng)帶觸痕★扁平工件的連續(xù)作業(yè)★實(shí)現(xiàn)在線全自動化作業(yè)
Product application: Mesh belt shot blasting machine is mainly used in the automotive, aerospace, railway and machinery manufacturing industries, especially suitable for surface shot blasting cleaning of small parts such as thin-walled cast iron or aluminum alloy castings, and can also be used for shot blasting strengthening of mechanical parts. Product features: ★ Adopting mesh belt structure ★ Equipped with workpiece creep mechanism to reduce or even eliminate mesh belt contact marks ★ Continuous operation of flat workpieces ★ Achieving online fully automated operation
鋼管外壁專用拋丸機(jī)
Special shot blasting machine for steel pipe outer wall
產(chǎn)品用途:該系列適用于自來水、天然氣、礦山、油田等鋼管防腐的前處理、海底或沙漠煤氣等的輸送管的拋丸處理等,用于提高其產(chǎn)品零部件的外觀質(zhì)量和表面工藝狀態(tài)。產(chǎn)品特點(diǎn):★直徑Φ16-600mm范圍內(nèi)的鋼管,采用與鋼管中心線成一定角度的“V”型輥輸送,從而實(shí)現(xiàn)鋼管邊前進(jìn)、邊旋轉(zhuǎn);★直徑Φ159-2800mm范圍內(nèi)的鋼管,采用托輪傳動。托輪間距角度可調(diào),實(shí)現(xiàn)了鋼管直徑范圍較大、行走速度與旋轉(zhuǎn)速度可調(diào);拋丸器采用底拋式布置,清理效率高,效果好;★丸料循環(huán)凈化系統(tǒng)采用了溢流感應(yīng)式可控滿幕簾多級風(fēng)選分離器和專用聚脂線芯提升機(jī)傳動帶,實(shí)現(xiàn)了丸料的分選與循還利用;★拋丸室設(shè)置了能適應(yīng)不同管徑的多層密封簾,拋丸除塵系統(tǒng)采用脈沖反吹濾筒除塵器,除塵效果好,使用壽命長。
Product application: This series is suitable for pre-treatment of steel pipes for corrosion prevention in tap water, natural gas, mining, oil fields, etc., as well as shot blasting treatment of conveying pipes for underwater or desert gas, etc. It is used to improve the appearance quality and surface process status of its product components. Product features: Steel pipes with diameters ranging from Φ 16-600mm are transported by a "V" - shaped roller at a certain angle to the centerline of the steel pipe, thereby achieving both forward and rotational movement of the steel pipe; Steel pipes within the diameter range of Φ 159-2800mm are driven by pulleys. The distance and angle between the supporting wheels can be adjusted, achieving a wide range of steel pipe diameters and adjustable walking and rotating speeds; The shot blasting machine adopts a bottom throwing layout, which has high cleaning efficiency and good effect; The pellet circulation purification system adopts an overflow type controllable full curtain multi-stage air separator and a dedicated polyester core hoist drive belt to achieve the sorting and recycling of pellets; The shot blasting room is equipped with multi-layer sealing curtains that can adapt to different pipe diameters. The shot blasting dust removal system adopts a pulse back blowing filter cartridge dust collector, which has good dust removal effect and long service life.
QGN系列鋼管內(nèi)壁專用拋(噴)丸機(jī)
QGN series steel pipe inner wall special throwing (spraying) machine
產(chǎn)品用途:該系列適用于鋼管及鋼管類產(chǎn)品的內(nèi)表面處理,去除其表面氧化皮、焊渣等雜物,呈現(xiàn)出金屬光澤,增加其表皮面積,以利于工件表面的噴涂及涂敷,廣泛應(yīng)用于石油化工、鋼鐵、城市集中供熱、供排水等行業(yè)。產(chǎn)品特點(diǎn):★采用工件回轉(zhuǎn)與橫向移動支撐并聯(lián)機(jī)構(gòu);★直徑小于400mm的鋼管,采用噴丸處理;★直徑大于等于400mm的鋼管,采用拋丸處理,利用鋼管內(nèi)壁專用拋丸器(液壓馬達(dá)驅(qū)動、長臂輸丸桿彈丸輸送),實(shí)現(xiàn)了拋丸器支撐工位自適應(yīng),拋打工位自調(diào)整等功能;★采用三級除塵模式,具有過濾精度高、在線反吹、清灰效果好等優(yōu)點(diǎn);★采用BE型滿幕簾式分離器,實(shí)現(xiàn)了丸、渣、塵完全分離。
Product Usage: This series is suitable for the inner surface treatment of steel pipes and steel pipe products, removing surface oxide skin, welding slag and other impurities, presenting a metallic luster, increasing the surface area, and facilitating the spraying and coating of workpiece surfaces. It is widely used in industries such as petrochemicals, steel, urban centralized heating, and water supply and drainage. Product features: ★ Adopting a parallel mechanism for workpiece rotation and lateral movement support; Steel pipes with a diameter less than 400mm shall be treated with shot blasting; Steel pipes with a diameter greater than or equal to 400mm are treated with shot blasting, using a dedicated shot blasting device on the inner wall of the steel pipe (driven by a hydraulic motor and transported by a long arm shot conveying rod) to achieve adaptive support for the shot blasting device and self adjustment of the blasting position; Adopting a three-level dust removal mode, it has the advantages of high filtration accuracy, online blowback, and good dust cleaning effect; ★ Adopting BE type full curtain separator, it achieves complete separation of pellets, slag, and dust.
轉(zhuǎn)臺式清理機(jī)
Desktop cleaning machine
產(chǎn)品用途:適用于小批量生產(chǎn)廠家清理薄壁,扁、平及怕碰撞的零件和熱處理件的表面,亦可對零件的表面作強(qiáng)化處理。轉(zhuǎn)臺式拋丸機(jī)適合中小型工件的表面清理的批量生產(chǎn),這種規(guī)格的設(shè)備適合于發(fā)動機(jī)連桿,齒輪,膜片彈簧等,廣泛應(yīng)用于鑄造和汽車制造業(yè)。產(chǎn)品特點(diǎn):★具有生產(chǎn)效率高,密封效果好,結(jié)構(gòu)緊湊,裝卸件方便技術(shù)含量高等特點(diǎn);★拋丸器的布置可實(shí)現(xiàn)對零件進(jìn)行多點(diǎn)噴射,而不是單點(diǎn)噴射。這樣任意形狀尺寸的零件都能得到有效處理,最大程度地減少了零件重定位
Product use: Suitable for small batch manufacturers to clean the surfaces of thin-walled, flat, flat, and collision resistant parts and heat-treated parts, and can also be strengthened on the surfaces of parts. Rotary shot blasting machine is suitable for mass production of surface cleaning of small and medium-sized workpieces. This specification of equipment is suitable for engine connecting rods, gears, diaphragm springs, etc., and is widely used in casting and automotive manufacturing industries. Product features: ★ High production efficiency, good sealing effect, compact structure, convenient loading and unloading of components, high technical content, etc; The arrangement of shot blasting equipment can achieve multi-point spraying of parts instead of single point spraying. In this way, parts of any shape and size can be effectively processed, minimizing part repositioning to the greatest extent possible
臺車式拋丸機(jī)
Trolley type shot blasting machine
產(chǎn)品用途:設(shè)備適用于船用發(fā)動機(jī)、能源和發(fā)電組件、風(fēng)塔、水泵、汽輪機(jī)、機(jī)床、電機(jī)、化工機(jī)械、建筑機(jī)械等行業(yè)中大型、重型和較復(fù)雜的鑄、鍛件的表面清理。產(chǎn)品特點(diǎn):★裝載量大,拋丸覆蓋率高;★拋射量大,清理效率高;★拋噴結(jié)合,可補(bǔ)噴拋打盲區(qū),清理徹底;★經(jīng)濟(jì)可行的大型和重型鑄、鍛件表面清理。
Product application: The equipment is suitable for surface cleaning of large, heavy, and complex castings and forgings in industries such as marine engines, energy and power generation components, wind towers, water pumps, steam turbines, machine tools, motors, chemical machinery, and construction machinery. Product features: ★ Large loading capacity, high shot blasting coverage; ★ High ejection capacity and cleaning efficiency; ★ Combining spraying and polishing, it can fill in blind spots and thoroughly clean them; ★ Economically feasible surface cleaning for large and heavy castings and forgings.
連續(xù)通過式擺床拋丸機(jī)
Continuous through swing bed shot blasting machine
產(chǎn)品用途:全自動化生產(chǎn)流程,大幅提升生產(chǎn)一致性;實(shí)現(xiàn)工件的連續(xù)傳送,無中間堆料區(qū);拋丸清理工序易于整合到自動生產(chǎn)線中,降低運(yùn)行成本;結(jié)構(gòu)緊湊,占地面積小;無需手動操作,有助于改善工作環(huán)境并消除操作人員的危險。產(chǎn)品特點(diǎn):★鑄件的清理及去芯★鑄件和鍛件的除銹★混線或單線生產(chǎn)★多工件混合清理
Product Usage: Fully automated production process, significantly improving production consistency; Realize continuous transportation of workpieces without intermediate stacking areas; The shot blasting cleaning process is easy to integrate into automatic production lines, reducing operating costs; Compact structure and small footprint; No manual operation is required, which helps improve the working environment and eliminate the danger to operators. Product features: ★ Cleaning and core removal of castings ★ Rust removal of castings and forgings ★ Mixed or single line production ★ Mixed cleaning of multiple workpieces
連續(xù)通過式傾角可調(diào)鋼履帶拋丸機(jī)
Continuous pass angle adjustable steel track shot blasting machine
產(chǎn)品用途:適用于鑄造、鍛造行業(yè)的大中型零件的拋丸處理(例如:剎車片、剎車轂、法蘭件、缸體等),尤其適用于生產(chǎn)流水線的大批量生產(chǎn)。產(chǎn)品特點(diǎn):★全自動、連續(xù)的生產(chǎn)流程;★磁選分離器使丸、砂有效分離;★根據(jù)不同工藝流程,傾斜角度可調(diào);★鑄件與型砂一體化冷卻;★清理效果穩(wěn)定、耗能低、磨損量小。
Product application: Suitable for shot blasting treatment of large and medium-sized parts in the casting and forging industry (such as brake pads, brake hubs, flanges, cylinder bodies, etc.), especially suitable for mass production on production lines. Product features: ★ Fully automatic and continuous production process; The magnetic separator effectively separates pellets and sand; ★ The tilt angle can be adjusted according to different process flows; ★ Integrated cooling of castings and molding sand; ★ Stable cleaning effect, low energy consumption, and minimal wear and tear.
噴砂房產(chǎn)品用途:主要用于船舶、橋梁、化工、集裝箱、水利、機(jī)械、管道等大型設(shè)備及零部件的表面噴砂、除銹、去污處理。產(chǎn)品特點(diǎn):★噴砂房適用于清理結(jié)構(gòu)復(fù)雜,體積龐大,種類多的工件,并且還可以著重對工件的某部位進(jìn)行清理,如海上石油管道焊接架等;★成本低、投資少;★結(jié)構(gòu)簡單,制作周期短;★運(yùn)行成本低
Application of sandblasting room products: mainly used for surface sandblasting, rust removal, and decontamination treatment of large equipment and components such as ships, bridges, chemicals, containers, water conservancy, machinery, pipelines, etc. Product features: ★ Sandblasting room is suitable for cleaning workpieces with complex structures, large volumes, and various types, and can also focus on cleaning certain parts of the workpiece, such as offshore oil pipeline welding frames; ★ Low cost and minimal investment; ★ Simple structure and short production cycle; ★ Low operating costs
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